ensutec innovation: fematop 2901

Coat gratings – and noticeably reduce costs

Pure innovation: With a grating coating application as a multiplex sacrificial layer, ensutec Products GmbH is revolutionizing the adhesion properties of paints on the covers of the paint booths. At the same time, the effort and costs for removing the paint residues are drastically reduced - with a service life that is up to 10 times longer or more!

Paint booths get dirty from overspray during daily use, which is completely normal. Complex cleaning and paint stripping work is necessary and must be carried out regularly. This is also considered completely normal – until now!

Because ensutec Products GmbH has the multiplex sacrificial layer fematop 2901 If gratings are coated with it, the personnel and cleaning costs incurred can be significantly reduced, and the burden on the environment is also considerably reduced. In comparison to conventional thermal, chemical or high-pressure processes, the use of fematop 2901 no costs are incurred. Only manual cleaning by brushing or tapping in the usual cleaning cycle is necessary to restore the full functionality of the gratings.

And the application is extremely simple: Mix both components supplied in powder form – observe the maturation time – immerse the grid, drain and allow to dry – repeat the process a second time – reinstall the grid in the cabin – done!

The multiplex sacrificial layer is now fully functional – many times over!

13,000 euros saved per year – thanks to fematop 2901

A user has after using fematop 2901 made the following cost breakdown:

Cabin size: approx. 16.5 m x 5.5 m

Gratings: 1.07 mx 0.8 mx 90 mm; heavy-duty gratings 105 pieces

Previous paint stripping costs per booth:

Costs for removing paint from the gratings: 1,700 euros x 6x/year = 10,200 euros

Transport costs to/from paint stripping: 480 euros x 6x/year = 2,880 euros

Costs for removal and installation of gratings: 380 euros x 6x/year = 2,280 euros

Previous annual costs for cleaning the grating: 15,360 euros

In addition, the paint booth is idle for 2.5 days each time it is cleaned. Alternatively, a second set of gratings must be purchased, but even then the downtime is high at one day per cleaning process.

Cleaning costs per cabin when using fematop 2901:

Costs for removing paint from the gratings: 1,700 euros x 0.5x/year = 850 euros

Transport costs to/from paint stripping: 450 x 0.5x/year = 240 Euro

Costs for removal and installation of gratings: 380 Euro x 0.5x/year = 190 Euro

Coating material 200 kg: 2,100 euros x 0.5x/year = 1,050 euros

Annual cost for grating cleaning: 2,520 euros

In this example, costs were reduced by more than 80 percent – not including the costs saved for cabin downtime. And last but not least, the use of fematop 2901 the environment.